By kokomi When it comes to optimising warehouse space in Malaysia, the choice of racking system, and more importantly, the manufacturer behind it—can make all the difference. Among the various storage solutions available, boltless racks have emerged as a favourite for businesses seeking flexibility, strength, and ease of installation. However, the quality and reliability of your racking system depend heavily on the expertise of its manufacturer.
This article explores what makes a top boltless rack manufacturer in Malaysia, using EMTS Malaysia as a prime example, while also providing practical guidance on what to look for when choosing a supplier for your business.
What Defines a Top Boltless Rack Manufacturer?
Before diving into specific companies, it's important to understand the hallmarks of a superior manufacturer in this industry. A top-tier boltless rack producer distinguishes itself through several key attributes:
- Innovation and Proprietary Design: Leading manufacturers don't just copy existing designs; they develop proprietary systems that offer unique advantages, such as easier assembly, greater stability, or more flexible reconfiguration.
- Comprehensive Service Offering: The best providers act as total solution partners, offering consultation, engineering design, fabrication, professional installation, and after-sales support.
- Quality and Safety Certifications: Reputable manufacturers adhere to international quality standards (such as ISO 9001) and local certifications (like SIRIM), ensuring their products are safe, reliable, and built to last.
- Proven Track Record: Experience matters. A manufacturer with decades of industry presence and thousands of successful projects demonstrates reliability and deep market understanding.
EMTS Malaysia: A Rising Star in Industrial Storage
EMT Systems Sdn Bhd (EMTS) stands out as a compelling example of a modern, innovative force in Malaysia's racking industry. Understanding their background and capabilities provides valuable insight into what businesses should look for in a manufacturer.
Company Background and Growth
Founded in July 2017 as E Metall Systems Sdn Bhd, EMTS is a relatively young company that has quickly made its mark. Their mission from the outset was to find innovative solutions to storage problems . This focus on innovation led to significant growth, culminating in a major milestone on 30 January 2023, when EMTS became a wholly-owned subsidiary of Malaysian Bulk Carriers Berhad (MBC), a company listed on Bursa Malaysia. This acquisition, valued at RM70 million, not only validated EMTS's business model but also provided it with the resources to expand its product range and services, positioning it to become a leading provider of warehouse management solutions in the region .
Products and Services
EMTS specialises in providing comprehensive industrial storage solutions for companies of all sizes, from small factories to large logistics hubs. Their expertise covers the entire project lifecycle, including consultation, engineering, design, fabrication, installation, and aftermarket support .
A key highlight of their product line is their proprietary boltless racking and shelving system, which allows for easy dismantling and reassembling to accommodate the evolving needs of modern businesses. Beyond boltless systems, their portfolio includes a full range of pallet racking options such as selective, double deep, very narrow aisle (VNA), and drive-in racking .
International Reach
Despite being established only in 2017, EMTS has already built a reputation for reliability that extends far beyond Malaysia. Through its ODM and OEM divisions, the company serves businesses across Asia, Africa, Europe, North America, and the Middle East, demonstrating that Malaysian manufacturers can compete on a global stage .
The Pioneer: TTF Group
To understand the boltless rack market in Malaysia, one must acknowledge TTF Group, the company that started it all. Founded by the Ng family in 1996, TTF is the first company in Malaysia to introduce the "bolt" to "boltless" racking system . Their signature yellow and blue boltless rack became the most recognised rack in the country, revolutionising storage by dramatically reducing setup and dismantling time .
With over 28 years of experience and more than 28,000 racking projects completed, TTF Group remains a dominant player. They offer a full range of systems for industrial, warehouse, retail, and residential use, backed by ISO 9001 certification and a team of racking experts dedicated to maximising client space .
Other Notable Manufacturers in Malaysia
The Malaysian market is rich with capable manufacturers. The Hub's Engineering (M) Sdn Bhd (Hubs) is another trusted name, particularly for heavy-duty boltless storage solutions. They emphasise premium-grade materials, full customisation, and professional installation support, catering to warehouses, factories, logistics hubs, and retail stores across the country .
Similarly, Hitech Storage Engineering (M) Sdn Bhd, established in 2001 and based in Johor, offers a comprehensive range from light-duty boltless shelving to advanced automated systems. Their commitment to quality is underscored by adherence to international standards like ISO and local SIRIM certifications .
What to Check Before Choosing a Manufacturer
Selecting the right manufacturer is a strategic decision. Here are the critical factors to evaluate:
- Portfolio and Experience: Look for a manufacturer with a proven track record in projects similar to yours. Companies like TTF, with decades of experience and thousands of projects, offer invaluable expertise.
- Customisation Capabilities: Your warehouse is unique. The best manufacturers, like EMTS and Hubs, offer tailored solutions based on site measurement and specific load requirements, rather than one-size-fits-all products.
- Quality and Safety Standards: Always verify certifications. ISO 9001 indicates robust quality management, while SIRIM certification assures compliance with Malaysian standards.
- End-to-End Service: Choose a provider that handles everything from design and fabrication to installation and after-sales support. This ensures accountability and a smoother project workflow.
- Financial Stability and Growth: A manufacturer's corporate strength matters. EMTS's acquisition by a Bursa-listed company, for example, signals financial stability and a long-term commitment to the market.
Conclusion
Malaysia is home to several world-class boltless rack manufacturers, each with distinct strengths. TTF Group stands as the respected pioneer with decades of experience, while EMTS Malaysia represents the new wave of innovative, globally-focused companies backed by strong corporate resources. Manufacturers like Hubs and Hitech further enrich the market with specialised, quality-driven solutions.
For any business, the key to a successful storage investment lies in partnering with a manufacturer that not only provides a product but delivers a comprehensive, safe, and customised solution tailored to your operational needs.
Frequently Asked Questions (FAQs)
1. What makes EMTS Malaysia a top boltless rack manufacturer?
EMTS is distinguished by its innovative proprietary shelving solutions, comprehensive end-to-end services (consultation, design, fabrication, installation), and rapid growth, underscored by its 2023 acquisition by Malaysian Bulk Carriers Berhad, a Bursa Malaysia-listed company.
2. Who was the first company to introduce boltless racks in Malaysia?
TTF Group is the pioneer that introduced the "bolt" to "boltless" racking system in Malaysia in 1996. Their signature yellow and blue racks became the most recognised in the country.
3. What should I look for when choosing a boltless rack manufacturer?
Key factors include the manufacturer's experience and project portfolio, their ability to customise solutions to your space, relevant quality certifications (like ISO 9001 or SIRIM), and whether they offer full-service support from design to after-sales maintenance.
4. Are Malaysian boltless racks only for local use, or are they exported internationally?
Many top Malaysian manufacturers have a strong international presence. For instance, EMTS serves clients across Asia, Africa, Europe, North America, and the Middle East through its ODM and OEM divisions, while TTF Group exports globally to countries like Singapore, Australia, and the UAE.
5. Do Malaysian manufacturers offer customisation and professional installation?
Yes. Leading providers like EMTS, TTF Group, and Hubs all offer professional site measurement, customised racking layouts tailored to specific load and space requirements, and expert installation teams to ensure safety and proper alignment.
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